Rolls-Royce Aerospace

A jet engine on a test bed is worth more than most buildings. So the photographer in the room has to understand the room. Tuckys Photography made this series inside the Rolls-Royce Singapore aerospace facility at Seletar Aerospace Park. It runs from the engine test cell to the fan blade plant. Every frame here was made around the site’s live work and its safety rules.

Rolls-Royce Singapore aerospace facility: the Seletar campus, outside in

Rolls-Royce opened the Seletar campus on 13 February 2012. It puts engine assembly, engine testing, fan blade manufacture and training on one site. As a result, it is the company’s largest facility in Asia. So the shoot began outside, because the scale is part of the story.

Elevated panorama of the Rolls-Royce Seletar campus in Singapore: assembly hangar, glass office hub and fan blade plant around a landscaped car park
The whole campus in one frame. Assembly and test on the left, the office hub in the centre, the fan blade plant on the right.
Rolls-Royce engine test bed building at Seletar, Singapore, at dusk, with fuel tanks and lamp posts lit against a deep blue sky
The engine test bed building at dusk.
Rolls-Royce Seletar Assembly and Test Unit exterior at dawn, a long grey hangar with the blue Rolls-Royce sign under a streaked sky, Singapore
The assembly and test unit at first light.
Glass and aluminium office building at the Rolls-Royce Seletar campus, Singapore, under a blue sky with white cloud
The campus office hub. Glass, aluminium and a sky that came good on cue.

Rolls-Royce Singapore aerospace facility: inside the Trent engine test cell

The test cell is the heart of the site. A finished Trent engine hangs from an overhead cradle for its test run.

Trent engine hanging from an overhead cradle inside the Rolls-Royce Seletar test cell, floodlights on both walls and yellow railings below
A Trent engine on the cradle, intake to camera.
Two Rolls-Royce technicians in overalls looking up at a Trent engine suspended in the Seletar test cell, Singapore
Two technicians, one engine, and a room built to hold the noise of take-off.
Four technicians beneath the open fan of a Trent engine in the Rolls-Royce Seletar test cell, wide-angle view from floor level
Four people under the fan.
Engineers in the Rolls-Royce Seletar test cell control room watching a bank of monitors, with the engine visible through the blue-framed window
The engineers watch the engine from here. Every screen shows a different set of numbers.
Vertical steel acoustic splitter panels inside the Rolls-Royce Seletar engine test cell, backlit by the intake wall
The acoustic splitters that swallow the sound. Most visitors never see this wall.

Rolls-Royce Singapore aerospace facility: the assembly line and the fan blade plant

Next door, technicians build the engines. Across the campus, the plant makes hollow titanium fan blades. This was the first Rolls-Royce wide chord fan blade plant outside the UK. The last three frames in this section tell one story: a blade comes out of the furnace, a robot polishes it under a water jet, and a technician checks every step.

Trent engine on a build stand in the Rolls-Royce Seletar assembly bay, fan and spinner facing right, three technicians working around it
A Trent engine on its build stand, fan to the window.
Technician in an orange vest checking the fan blades of a Trent engine by hand, close view of the swirl-marked spinner, Singapore
A technician checks the fan blades by hand.
Rolls-Royce technician in safety glasses at an engine assembly workstation with a monitor and a shadow board of tools, Seletar, Singapore
Each station has its own screen and shadow board. Every tool has a home, and every home has a label.
Close view of a Rolls-Royce technician in safety glasses tightening a bolt on an engine flange with a torque wrench, Singapore
Torque, by hand and by eye, shot from below the flange.
Rolls-Royce technician in safety glasses tightening a fitting on the pipework and wiring harness of an engine core, Seletar assembly line, Singapore
Pipework and harness checks on the engine core.
Worker in an aluminised heat suit at the open door of a glowing orange furnace during fan blade production at the Rolls-Royce Seletar fan blade plant, Singapore
Step one: a skilled worker in a heat-proof suit draws a freshly formed, extremely hot fan blade out of the furnace.
ABB robot arm holding a titanium fan blade under a water jet during polishing inside a guarded cell at the Rolls-Royce Seletar fan blade plant, Singapore
Step two: the blade goes to the robot cell, where a water jet polishes it smooth for production. Shot through the guard glass, spray and all.
Rolls-Royce technician seen from behind, supervising the robotic water-jet polishing of a fan blade through the glass of the cell at the Seletar fan blade plant, Singapore
Step three: the technician at the glass supervises the polishing and makes sure everything is right. So did the photographer.

Training the people who build them

The Regional Training Centre was the first of its kind for Rolls-Royce in Asia. Here, for example, trainees practise rigging and lifting on the training floor.

Rolls-Royce trainees in safety glasses and green gloves fitting a lifting shackle to a plate during a rigging class at the Seletar Regional Training Centre, Singapore
Lifting practice in the Regional Training Centre. Gloves, glasses, and a supervisor who misses nothing.

Why this series works for an aerospace client

Industrial photography has one job here. It must show that these people and this process are worthy of an asset like a Trent engine. That means the right PPE, the right procedure and real work, not a set. See more of Tuckys Photography’s industrial photography and videography in Singapore. Then follow the NEA waste management series from Tuas to Semakau, or Tuckys Photography’s industrial videography on the same sites.

 

Client: Rolls-Royce, Seletar Aerospace Park, Singapore. Rolls-Royce AerospaceTucky
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